4 Tools to Get You Started in Brass Stamping and Tooling
Many of today’s manufacturers are looking for ways to bring their products to market faster and with less lead time. In addition, many want to reduce their costs and logistics spend to streamline processes. To meet these needs, manufacturers are exploring new ways to automate production. Greater usage of hardware solutions is a great way to bring speed and cost savings to your process. Brass stamping and tooling is an increasingly popular way to automate production, as it allows you to add complex details or textures with minimal setup time and cost. If you’re considering adding stamping or tooling as part of your manufacturing process, check out these 4 tools that will get you started in this exciting process.
What is Brass Stamping and Tooling?
Brass stamping is a metalworking process in which parts are formed by pressing a piece of metal between two dies, creating a part with a single drive. It can be used to create complex parts from sheet metal, or to create sheet metal parts from a formed metal strip. Stamping-based automation is a production process that combines robotics, computer numerical control (CNC) machining, and specialized tooling to create metal parts. Stamping and tooling can be used across many industries and products, incorporating metal components into everything from furniture to consumer goods. In addition, brass stamping and tooling can be used to create intricate shapes and textures on metal parts that would be extremely difficult to produce with traditional machining methods.
3D Print for Brass Stamping
One of the main benefits of using a 3D print to create brass stamping is that you’ll know exactly how the die will deform the material, and can control the deformation process. This way, you can ensure that the part will press perfectly every time, without the need for costly retooling. A 3D printed brass stamping die is made by printing your part on a 3D printer. You can then use this die as the master to create traditional brass stamping dies, or you can use it in a progressive die system, where the process is semi-automated or fully automated. If you choose to make the die by hand, you’ll need to make sure that you have a very precise die. This ensures that the die will press the material just right, and that your part will come out perfectly every time.
Robotic Tooling
Robotic tooling is a type of production in which a robotic arm is used to create parts. Using robotic tooling, manufacturers can create parts that require a large amount of precision, such as medical parts or automotive parts. Robotic tooling allows manufacturers to create intricate parts quickly and efficiently, with minimal human intervention. While some robotic tooling requires a large upfront investment, other methods are much more affordable, with the cost of tooling being recouped in just a few cycles. Robotic forming is one form of robotic tooling that allows manufacturers to create parts from a wide variety of materials, including sheet metal, plastic, and textiles.
Virtual Reality for Tooling
Virtual reality (VR) is a technology that has been used in many industries, including manufacturing. With VR technology, you can create a digital model of your product, either by scanning it or creating a 3D model. Once your model is complete, you can use software to add details, textures, and other design features. After you’ve created the digital model, you can use the software to create a virtual die. This allows you to visualize and test the die before you actually create it. Once your die is ready, you can then program the die into your CNC machine or robotic system. Once the die is in place, the CNC machine or robotic system will create your part using the die. The advantage of using VR for tooling is that you can create the die and test it virtually, before you ever create it.
Automated Manufacturing Platform
An automated manufacturing platform (AMP) is a system that combines many different hardware solutions for manufacturing. AMPs can be used for both discrete and continuous production, and are designed to be modular, with the ability to run different processes in parallel. AMPs are computer-driven systems that provide greater flexibility, scalability, and real-time data capabilities. They’re also designed to be highly customizable, so they can be used across multiple industries and products. AMP systems are increasingly being used in the manufacturing industry. In fact, according to a report by Grand View Research, the global automated manufacturing market is expected to grow at a CAGR of more than 10% during the forecast period, reaching nearly $37 billion by 2025.
Conclusion
Stamping and tooling can be an excellent method to bring speed and cost savings to your production. However, it’s important to know what type of tooling is best for your application. You should also understand how to integrate each type of tooling into your production process, as well as how to program the die into the machine. AMP systems are a great way to automate production and save time and money. When it comes to brass stamping and tooling, AMPs provide greater flexibility, scalability, and real-time data capabilities. They’re designed to be highly customizable, so they can be used across multiple industries and products.