How to design a deep drawn parts

Designing a deep drawn part requires careful consideration of several factors to ensure that the finished part meets the required specifications. Here are some key steps to follow when designing deep drawn parts: Material Selection: Choose a material that is suitable for deep drawing, such as aluminum, steel, copper or brass. The material should have the right combination of strength, ductility and formability. Blank Size: Determine the size of the blank metal sheet based on the desired dimensions of the finished part. It’s important to consider the thickness of the material and the amount of deformation that will occur during the deep drawing process. Die Design: Create a die that…

How Does the Deep Drawing Process Work?

Deep drawing is a metalworking process used to transform flat metal sheets into intricate, cylindrical or cup-like shapes. The process involves using a mechanical press to push a flat blank metal sheet into a die cavity, causing it to be drawn into the desired shape. The deep drawing process typically involves the following steps: Blanking: A flat metal sheet is first cut to size and shape. The size of the sheet will depend on the desired dimensions of the finished part. Lubrication: The blank metal sheet is then lubricated to facilitate the deep drawing process. The lubricant helps to reduce friction and prevent the metal from sticking to the die.…

Introduce the difference between Bending, Forming, and Deep Drawing

Bending, forming, and deep drawing are all important metalworking processes used in various industries. However, each process has unique characteristics and is best suited for specific applications. Bending refers to the process of deforming a flat metal sheet or plate into a desired shape by bending it along a single axis. This process involves using a press brake or a similar tool to apply force to the metal sheet, causing it to bend at a particular angle. Bending is commonly used to create simple, two-dimensional shapes such as brackets or boxes. Forming, on the other hand, involves deforming a metal sheet or plate into a three-dimensional shape using multiple axes.…

Customizing Your Solenoid Valve Deep Drawing Parts for Optimal Performance

In many industries, solenoid valves are critical components that must perform at the highest level of quality and efficiency. To achieve optimal performance, it’s important to choose the right solenoid valve deep drawing parts, customized to your specific needs. At Balford Stampings, we understand that every industry has unique requirements and challenges. That’s why we offer customized solenoid valve deep drawing parts that can be tailored to your exact specifications. Whether you need a particular shape, size, or material, our team of experts can work with you to create the perfect components for your application. We use the latest technology and techniques to ensure that our solenoid valve deep drawing…

The Importance of Precision in Solenoid Valve Deep Drawing Parts

When it comes to solenoid valves, precision is key. A solenoid valve functions by using an electromagnetic field to control the flow of liquid or gas through a system. To ensure that this process runs smoothly, it’s important to have high-quality solenoid valve deep drawing parts. With deep drawing, metal blanks are shaped into cylindrical or cup-like forms using a series of punches and dies. This process allows for the creation of intricate shapes with high precision and accuracy. When it comes to solenoid valves, deep drawing is particularly important because even small variations in shape or size can cause the valve to malfunction. For example, if the valve stem…

The forging process is changed to the process of flanging-hole

The forging process is changed to the process of turning holes, saving materials, simple process and low equipment tonnage. The original process uses a round bar 40cr to cut into a small cylinder, then forges it into a blank, rough turning, quenching and tempering heat treatment to 22-30hrc, finishing turning, punching 5 holes and trimming, and then drilling 5 holes with double-sided chamfering , and finally grind the plane. Our initial process uses round rods to be formed by rough turning. The thickness of the flanges varies from 2.6 to 2.7 to 2.8. Measure the size and make a record and take it for quenching and tempering heat treatment to…

Discovering China’s Excellent Stamping Manufacturers

When it comes to manufacturing, China is undoubtedly one of the leading countries. They have a long history of producing high-quality products at competitive prices. Among the many industries that they excel in, stamping is one that has been making waves globally. There are numerous stamping manufacturers in China, and their products have been in high demand worldwide. Let’s take a closer look at why these manufacturers are considered to be excellent and what sets them apart from others. Quality Control Measures: One of the essential things that distinguish China’s stamping manufacturers from others is their quality control measures. They have a rigorous system in place that ensures the production…

stainless steel core

stainless steel core 1. The stainless steel core is a CNC PRECISION AUTOMATIC LATHE. It is a 303 stainless steel tube, cnc machining manufacturing process. 2. Application: NdFeB 3. Stamping material: Y1Cr18Ni9 stainless steel tube 4. Surface finish: clean 5. Dimensions: 14*12*5.8mm. In addition, the dimensions can be customized according to your requirements. If you have similar parts, please contact me. (shawn@balford.net)

deep drawing

Metal Deep Drawing Process In Single Die workshop Through single die, we produce deep drawn parts of various metal materials with uniform wall thickness and bright surface. It is more suitable for small batch customization because of the convenience for toolings replacement. Metal Deep Drawing Process In Progressive Die workshop We use progressive die to finish deep drawing, punching, rotary cutting, tapping, side punching, necking, flaring, and blanking in one mold.Deep drawn parts with various materials are produced with high quality and efficency in the progressive die. CUSTOMIZATION Tolling design:All progressive deep drawing toolings are developed and manufactured in our tooling workshop,functions such as deep drawn forming, riveting, rotary cutting, tapping,…

PRECISION METAL STAMPING

PRECISION METAL STAMPING 1. The PRECISION METAL STAMPING is a stamping part. It is a cold-rolled sheet coil, blanking, punching manufacturing process. 2. Application: clamp, automobile 3. Stamping material: dc01 4. Surface finish: zinc plating 5. Dimensions:  the dimensions can be customized according to your requirements. If you have similar parts, please contact me. (shawn@balford.net)

abs-esc solenoid valve washer

abs-esc solenoid valve washer 1. The esc solenoid valve washer is a stamping part. It is a cold-rolled sheet coil,  fine blanking, punching manufacturing process. 2. Application: automobile solenoid valve 3. Stamping material: dc04 4. Surface finish: zinc plating, Requirements for bright band on outer diameter 5. Dimensions: od16.34*id8.9*h2.5mm. In addition, the dimensions can be customized according to your requirements. If you have similar parts, please contact me. (shawn@balford.net)

abs-esc solenoid valve housing

abs-esc solenoid valve housing 1. The esc solenoid valve housing is a deep drawing part. It is a cold-rolled sheet coil, blanking, punching, deep drawing, and cnc chamfer manufacturing process. 2. Application: Automobile, light truck, mini-truck 3. Stamping material: dc04 4. Surface finish: zinc plating 5. Dimensions: od18*id16.34*h18.8mm. In addition, the dimensions can be customized according to your requirements. If you have similar parts, please contact me. (shawn@balford.net)

Deep Drawn Tray

Deep Drawn Tray 1. The Deep Drawn Tray is a deep drawing part. It is a Aluminum sheet coil, blanking, punching, deep drawing, and cnc chamfer manufacturing process. 2. Application: Deep Drawn Aluminum Cover, Deep Drawn Medical Sterilization Tray, custom deep drawn aluminum part 3. Stamping material: Aluminum 4. Surface finish: clean, Anodized, powder coating 5. Dimensions: the dimensions can be customized according to your requirements. If you have similar parts, please contact me. (shawn@balford.net)

motor brush holder

motor brush holder 1. The motor brush holder is a stamping part. It is a cold-rolled sheet coil, blanking, bending manufacturing process. 2. Application: motor, motor brush, Electric Motor Parts, dc motor 3. Stamping material: dc01 4. Surface finish: zinc plating 5. Dimensions: the dimensions can be customized according to your requirements. If you have similar parts, please contact me. (shawn@balford.net)

Deep Drawn Aluminum Battery Housing

Deep Drawn Aluminum Battery Housing 1. The Deep Drawn Aluminum Battery Housing is a deep drawing part. It is an aluminum 6061/5052/3003 coil, blanking, punching, deep drawing, and cnc chamfer manufacturing process. 2. Application: frame Solenoid valve 3. Stamping material: alu 6061/5052/3003 4. Surface finish: clean 5. Dimensions: 170*54*200mm. In addition, the dimensions can be customized according to your requirements. If you have similar parts, please contact me. (shawn@balford.net) What Is the Difference between Drawn and Extruded? “Drawn” and “extruded” are two different manufacturing processes used to shape metals, particularly aluminum, into various forms. The key difference between the two lies in the method by which the material is processed:…