Top 5 Reasons Why You Need To Deep Draw Sheet Metal Parts
Sheet metal fabrication is the process of shaping sheet metal into various parts and objects. Although sheet metal fabrication can take on many different shapes and sizes, it’s most commonly used to create smaller pieces with specific geometrical features for additional uses. Whether you’re a small shop or a large industrial manufacturing facility, properties such as cost effectiveness, repeatability, and faster build time are just a few reasons why deep drawing sheet metal parts is necessary. When you understand the benefits of deep drawing sheet metal parts, new opportunities open up to you and your business. In this blog post, we’ll go over the top 5 reasons why you need to deep draw sheet metal parts:
When deciding to invest in a deep drawing machine, it’s important to understand the benefits it can provide to your business. Cost effectiveness is one of the top benefits of investing in deep draw parts. The process of deep drawing sheet metal parts requires less material than other processes such as stamping, pressing, or die-cutting. This means that there is less waste, which will lead to a reduced cost per unit. Deep draw sheet metal parts are also cost-effective because of their ability to produce complex shapes. Unlike stamping or die-cutting, deep draw parts can be formed into almost any shape imaginable. If you’re producing a large order, the reduced cost per unit can help you save money and produce a higher profit. This can make a huge difference in your business and ensure its success.
You can produce complex shapes and designs.
When it comes to designing parts, you want to make sure that they’re perfectly cut. If the design isn’t accurate, there is a chance the part won’t fit properly or function as it was intended to. Deep draw parts are perfect for creating complex shapes and designs because the die has the ability to stretch the sheet metal over a forming mandrel. By stretching the metal, the die creates a cavity where the part will be pulled out of the inside of the die. As the part is being pulled out of the cavity, it stretches the metal back to its original state and creates a perfect design. It’s important to note that the die must be designed with a cavity or the part will be deformed.
Repeatability is key.
When designing parts and pieces, it’s important to keep in mind that they need to be made in high volumes. If you’re not making the parts in large quantities, it may not be worth the time, effort, or investment to make those parts. Since deep draw parts are designed in one die, they can be made with repeatability. All you need to do is replicate the die and make slight adjustments if needed. As you make parts with the same die, they will be produced with the same pattern and design. This ensures that each part will be exactly the same. This is perfect for creating parts for an assembly line, auto body shop, or any production environment where parts need to be completely identical.
Build time is short.
The build time of parts is an important factor to consider when designing and creating your products. The quicker you can make the parts, the more products you can produce in a day. Your machinery and tools are valuable assets that need to be maintained. If you try to produce large quantities with a slow process, you may not be able to complete the job in a timely manner. Deep draw parts can be made much quicker than other processes because there is less material being worked and less equipment used. The die, forming mandrel, and a few other essential machines are all that’s needed to produce deep draw parts. This will allow you to produce parts quickly and efficiently.
You can create strong parts with durability.
Sheet metal parts can be made with a variety of thicknesses and metals. It all depends on the design and shape that you want the part to be. The thicker the metal is, the stronger the part will be. While designing the part, you can decide how thick the metal needs to be to produce a strong and durable part. If you use thick sheet metal, the part will be more likely to break or bend. Deep draw parts create stronger parts with more durability because there is less material being worked with. The machine is simply stretching the metal to create the cavity where the part will be pulled out. The less material you have, the stronger and more durable the part will be.
The process of deep drawing sheet metal parts is something that should be implemented in any manufacturing environment. When you understand the five reasons why you need to deep draw sheet metal parts, you’ll know exactly why it’s necessary. Deep draw parts are cost-effective, can be made with any design, provide repeatability, are quick to produce, and can create strong and durable parts. If you’re looking for ways to improve your manufacturing process, investing in a deep draw machine is a great idea.