Stamping process application
Stamping can have a variety of industries, especially those involving three-dimensional design, lettering or other surface engraving features. This stamped product is usually
- home appliance manufacturer
- car company
- lighting industry
- Telecom service
- military and defense
- aerospace industry
- medical device manufacturer
- Electronic company production
Metal stamping is a widely used process, from home appliances to automobiles. Specific products and components can range from simple stampings such as metal clips, springs, weights, washers and brackets, to more complex designs such as engine mounts or friction plates.
This process is used for the production of parts for large machines as well as for the production of very fine small parts. Micro-precision stamping can manufacture parts up to 0.002 inches in diameter.
Electronic stamping parts are electronic components manufactured by metal stamping process. They are used in a variety of industries from home electronics and appliances to telecommunications and aerospace. Electronic stamping can be used on a variety of metals, including copper, copper alloys, aluminum and steel, as well as more expensive metals such as platinum and gold.
Electronic components produced by metal stamping methods include terminals, contacts, lead frames, springs and pins. They can be made of black or non-ferrous materials. Due to the various stamping processes that can create special shapes, many electronic products are made by this cold forming process.
BALFORD Precision Metal Stamping Factory mainly produces very fine small parts, micro-precision stamping parts, etc., and has very rich experience in processing, including mold construction.
What are the advantages and disadvantages of precision metal stamping? Compared with other processes, the advantages of the stamping process are that the cost of using a mold is lower and it has a higher level of automation.
The production and maintenance costs of metal stamping dies tend to be relatively lower than those used in other common processes, followed by secondary costs such as cleaning and electroplating, which are also cheaper than similar treatments for other metal fabrication processes.
Stamping presses are relatively easy to automate and can employ high-end computer-controlled programs that provide greater precision, faster production, and faster turnaround times. Increased levels of automation have also reduced labor costs.
One of the disadvantages of stamping is the higher cost of the printing press, the tooling must also be acquired or new, and producing a custom metal stamping tool is a long pre-production process. If the design has to be changed during production, it is also difficult to change the mold.
Application of high precision stamping process
The status of high-precision high-speed punches in metal stamping production is becoming more and more important, and it is also becoming more and more important in modern automobiles. The main purpose of household appliances. Industrial accessories.
- Electronics and Defense Industry
has been widely used. High-speed stamping has become one of the advanced processing methods in contemporary industry. At present, the more in-depth and extensive the application and research of stamping technology in my country, the higher the development speed.
Stamping is more suitable for mass industrial production standards. Although precision high-speed punches and dies have a large investment in the early stage and high production regulations, their advantages and development are more significant compared to traditional production methods:
- After applying the precision high-speed punching machine, the production efficiency is very high. The parts have high precision and stable quality.
- The stamping parts of the precision high-speed punching machine can generally be surface-treated or installed immediately without machining. One molding reduces other processes.
- The utilization rate of materials is high, and products with high strength, good rigidity and light weight can be obtained under the condition of saving raw material consumption.
- High-precision high-speed punching machines can produce complex parts that are difficult to achieve by other processing methods. Such as motor stator and rotor, connectors, EI sheets.
However, due to the large-scale precision punching equipment, in addition to the processing of the above-mentioned small parts, it is also used to process large mechanical parts such as automobiles. Due to the expansion of the processing range of parts, medium and high carbon steel and low alloy steel medium and thick steel plates with high hardness and low plasticity should also be able to be fine blanked.